In the production of ceramic tableware, a smooth surface is one of the key indicators of product quality. Below are the essential steps and precautions to ensure a smooth surface:
Material Selection and Preparation
Choose high-quality kaolin, quartz, and feldspar as raw materials to ensure a fine, impurity-free texture.
The materials must be carefully screened and thoroughly mixed to ensure uniformity in the body.
Shaping Process
Use high-precision molds or skilled hand-throwing techniques to ensure regular shapes and smooth surfaces.
Inspect the surface of the shaped body and promptly repair any uneven or rough areas.
Drying Control
The drying process should be slow and even to avoid cracking or deformation caused by rapid drying.
Use temperature and humidity control equipment to ensure uniform shrinkage of the body.
Trimming and Polishing
After drying, the body must be finely trimmed to remove rough edges and uneven surfaces.
Use fine sandpaper or polishing tools to further enhance the smoothness of the surface.
Glaze Selection and Application
Choose fine, fluid glazes to ensure an even and smooth surface after application.
Apply the glaze using dipping, spraying, or brushing methods to ensure consistent thickness and avoid bubbles or running.
Firing Temperature and Time Control
Strictly control the kiln temperature to ensure the glaze fully melts and bonds with the body, creating a smooth surface.
Avoid excessively high or low temperatures to prevent defects like orange peel or pinholes.
Quality Inspection and Repair
After firing, carefully inspect the tableware surface to ensure there are no cracks, bubbles, or uneven areas.
Repair minor defects, such as polishing or local re-glazing, to ensure the final product has a smooth surface.
By following these steps and precautions, a smooth surface can be effectively achieved in ceramic tableware production, enhancing both the aesthetic appeal and practicality of the products.
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